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Compound fertilizer granulating compactor/pellet mill

Basic Info

Model No.:  DH240

Product Description

Model NO.: DH240 Processing Object: Mixed Feed Screen Mesh: With Screen Mesh Pellet Mill Type: Pressing Granulator Expanding Method: Dry Expansion Applicable Materials Shape: Ball Adhesives: No Sample Test: Available Density: Double Recyclable: yes Material: carbon steel or stainless steel Specification: CE HS Code: 8474801000 Type: Pellet Mill Processing Technics: Crushing-before-Mixing Grinding Equipment Type: Roll Crusher Bulking Machine Type: Twin Screw Bulking Machine Condition: New Place of Origin: Jiangsu, China (Mainland) Brand Name: FUYI Hardness: Greater than 28N Working method: double roller compress--crushing--sieving Application: pellet press machine Trademark: FUYI Origin: Jianfsu Changzhou  Dry roll press granulator machine          Our company  offers a wide range of machine sizes for high pressure granulating, which covers nearly all requirements of the clients.If your production is low,you can choose small type machine, if you have high production, you can choose one or more sets of machines according to your requirements.And certainly the process of granulating is dry.            Working principle         Raw materials are sent into hopper by quantitative feeder, compactors use the pair of roller with the hole roll,leaving certain gap and rotation with the same speed reversely. Shaft holders of one group of rolls are fixed, and the other one of group can slide to help the hydraulic cylinder press the rolls for abutting closely against each other. Many arc grooves with the same shape and size are arrayed regularly on the roll surface. In accordance with different compressing ratios of target materials, the wave though of arc groove of one roll shall be directed at that of one roll. When two rolls parallel each other horizontally, powder grained materials are, continuously and evenly fed in the gap between two rolls by means of their gravities and through a forced charger from above of two rolls. After entering the nip area, the materials are gradually nipped by the rolls. With continuous rotation of the rolls, the space that the materials occupy reduces gradually and is compressed step by step and reaches the maximum shaping pressure. And then, as the pressure reduces gradually later, pressed blocks drop off the arc grooves of the rolls for recovered elasticity and gravity of the flaking machine and enter a crushing device for crushing and then enter a sieving device for sieving. At last, grained products are obtained. The powder materials and large particles which are substandard will return to bucket elevator and enter into the next process with new products.   Compound fertilizer granulating compactor/pellet mill            Technical Parameters  
Model DH240 DH360 DH450 DH650 DH850
Roller diameter(mm) ∅ 240 ∅ 360 ∅ 450 ∅ 650 ∅ 850
Valid usable width(mm) 80 170-230 190-280 290-330 380-450
Roller speed(rpm) 15,20,26,32 14,18,24,30 10-25 10-25 10-25
Max forming pressure(KN) 320 800 1300 2100 2900
Max rolled sheet thickness(mm) 4 8 12 16 25
Rolled sheet output*(kg/h) 300 1600 3000 6000 10000-16000
Granular size(mm) 2-5 2-5 2-5 2-5 2-5
Finished product output*(kg/h) 180 900-1300 1800-2500 3500-4000 6000-8000
Main unit power(KW) 45 37 55 110 220
Total installed capacity(KW) 20 55 90 175 298
External dimension(mm) 1500*1300*2500 2350*2000*2600 2600*2200*2900 3600*2800*3200 4200*3500*3500
Total weight(t) 7 10 15 25  
     Parts of one whole set of granulating line          1.Pre-feeder Equipped with mechanical vibrating feed hopper with automatic control and timing vibration.        2.Quantitative feeder Adopts frequency conversion adjusting speed to ensure the feeding accuracy.        3.Force-feeding screw hopper It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.       4.Flaking machine It is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.       5.Crushing & granulating machine It is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.       6.Vibration screen It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.       7.Material return auger It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.       8.Bucket elevator Upper and lower sprocket use assembly structure for the transportation of materials.       9.Control cabinet It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.    We welcome customers to visit our factory   Compound fertilizer granulating compactor/pellet mill                                     Examples of finished products   Compound fertilizer granulating compactor/pellet mill                         Layout of Fuyi granulating processes             We can design different diagram for different clients, we need to design the layout according our clients provide us some basic information about the size of their factory, and how do they want to place the equipments. Our target is making the process more simple , more easy, more economic and more effective.     Compound fertilizer granulating compactor/pellet mill
Compound fertilizer granulating compactor/pellet mill            Customers Installation Site Compound fertilizer granulating compactor/pellet mill           Services         Fuyi has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 2006. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training.         Also, the company manufactures and supplies equipment for drying equipments and dust collector machines.           Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.                    Welcome our sincere clients come to visit our factory.        Q:Do you provide the installation service after ordering your machines?

A:As for the single machine, we provide the users instruction.
    As for the production line,we provide the professional construction drawing,  and arrange         the engineer guide the user install the machines.Help the user train the skilled workers.     Q:Can you be sure the wearing parts supply in future? A:We promise to provide the wearing parts to user in future.   Q:How about the warranty of our machines? A:Our production line, and single machine's warranty is 1 year.   Q: Do you allow us to visit your factory for try some machines? A:We warmly welcome the clients to come to our factory for trying each machine.
Q:Can we see some fertilizer plant with your machine? A:We can take the customer to visite some fertilizer plants with our equipements.     24 Hours Contact Information: +8615005281444  
www.fuyigz.com

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