Irregular Granules Pellet Mill/production line

Model NO.: DH series Object: Fertilizer Size: Large Condition: New Hardness: Greater Than 28n Granular Shape: Customized Specification: 7-45T HS Code: 8474801000 Type: Pressing Granulator Material: Alloy Certification: CE Working Method: Double Roller Press Granular Size: 2-5mm Trademark: FuYi Origin: China Overview

       DH series dry roll press granulator adopts dry rolling technology to compress the powdery materials with moisture content ≤5% into pieces or tablets, then going through the processes of breaking into granules and screening to make the lump materials into granules that meet the requirements of application. Dry roll press granulator mainly depends on the manner of external pressure to force the material going through the gap between two relatively turning rollers to compress into laminar particles. During course of roller pressing, the real density of materials can increase 1.5~3 times thus reaching certain demands of granular strength.


Working Principle

       Raw materials are sent into hopper by quantitative feeder, compactors use the pair of roller with the hole roll, leaving certain gap and rotation with the same speed reversely. Shaft holders of one group of rolls are fixed, and the other one of group can slide to help the hydraulic cylinder press the rolls for abutting closely against each other. Many arc grooves with the same shape and size are arrayed regularly on the roll surface. In accordance with different compressing ratios of target materials, the wave though of arc groove of one roll shall be directed at that of one roll. When two rolls parallel each other horizontally, powder grained materials are, continuously and evenly fed in the gap between two rolls by means of their gravities and through a forced charger from above of two rolls. After entering the nip area, the materials are gradually nipped by the rolls. With continuous rotation of the rolls, the space that the materials occupy reduces gradually and is compressed step by step and reaches the maximum shaping pressure. And then, as the pressure reduces gradually later, pressed blocks drop off the arc grooves of the rolls for recovered elasticity and gravity of the flaking machine and enter a crushing device for crushing and then enter a sieving device for sieving. At last, grained products are obtained. The powder materials and large particles which are substandard will return to bucket elevator and enter into the next process with new products.


Flow chart of Dry Roll Press Granulate






Unit structure

1.Pre-feeder
       Equipped with mechanical vibrating feed hopper with automatic control and timing vibration.

2.Quantitative feeder
      Adopts frequency conversion adjusting speed to ensure the feeding accuracy.

3.Force-feeding screw hopper
      It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.

4.Flaking machine
      It is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.

5.Crushing & Granulating Machine
      It is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.

6.Vibration screen
    It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.

7.Material return auger
       It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.

8.Bucket elevator
      Upper and lower sprocket use assembly structure for the transportation of materials.

9.Control cabinet
      It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.


Technical parameters

Model	DH240	DH360	DH450	DH650	DH800	DH1000
Roller diameter(mm)	Ø240	Ø360	Ø450	Ø650	Ø800	Ø1000
Valid usable width(mm)	80	170-230	190-280	290-330	380-450	500
Roller speed(rpm)	15,20,26,32	14,18,24,30	10-25	10-25	10-25	10-20
Max forming pressure(KN)	320	800	1300	2100	2900	3500
Max rolled sheet thickness(mm)	4	8	12	16	25	35
Rolled sheet output*(kg/h)	300	1600	3000	6000	10000-16000	26000
Granular Size(mm)	0.5-6	0.5-6	0.5-6	0.5-6	0.5-6	0.5-6
Finished product output*(kg/h)	180	900-1300	1800-2500	3500-4000	6000-8000	13000-16000
Main unit power(KW)	7.5	30-37	55-75	90-110	210-250	315
Total installed capacity(KW)	20	55	90	175	298	450
External dimension(mm)	1500*1300*2500	2350*2000*2600	2600*2200*2900	3600*2800*3200	4200*3500*3500	3800*3500*3800
Total weight(t)	7	10	15	25	33	45

Notes: Rolled sheet output, finished product output are just for reference and the screen is determined according to the nature of materials.


Applied materials

1.Fertilizers
Such as: potassium sulfate, potassium chloride, the Russian Red K, NPK fertilizer, ammonium chloride, potassium nitrate, MAP, DAP, ammonium sulfate, ammonium bicarbonate.

2.Powders
Such as: antioxidant, BCDMH,  sodium dichloroisocyanurate, sodium TCCA, cyanuric acid, calcium hypochlorite, zinc oxide, lead oxide, potassium carbonate, carbonate strontium, calcium chloride, dicalcium phosphate, sodium metasilicate, is sodium silicate, cryolite, aluminum fluoride, brake powder, rubber additives, silica, calcium aluminate, TSP, SSP, carnallite stone, phosphate rock, metal powder, fillers, feed additives, arsenic porphyrin insects, nicotinic acid, nicotinic acid amine, pharmaceutical intermediates, steel-making additives, melting agent, swelling, alumina powder, phosphogypsum, gypsum, benefication agent, environmental protection materials. etc.


Various of rollers and finished production







Company Introduction
       Jiangsu Fuyi Machinery Technology Co., Ltd is one professional enterprise, specialized in the developing and manufacturing of dry granulating equipment, drying equipment ,dynamic calcinations equipment, etc. By absorbing advanced drying & granulating technology at home and abroad, we improve the technology of rotary flash Dryer and Dry Granulator. Our company is now devoting itself to the manufacturing of multi series products with dry granulator rotary flash drier, high pressure pulse bag type dust collector, spray drier, belt drier, high-efficient cyclone drier, cyclone dynamic incinerator, and coal-burned tube-type hot-air furnace as our core products and our new techniques according have been widely applied in the drying and granulating treatments in the chemical, pharmaceutical, agricultural chemicals, and food industry. With advanced technology, reasonable process, superior performance & perfect services, products are popular with customers at home and abroad. What's more, when designing these products, we pay more attention to the saving of energy, environment protection, as well as reduction of labor intensity; in consequence, a new access has been explored to raise the working efficiency of customers and reduces their costs.
          Jiangsu Fuyi Machinery Technology Co., Ltd is located at the Huaxing Road,Number 212,in the economic development zone in Jintan, with convenient transportation. Relying on the effective management system, oild technical forces, advanced production equipment, perfect testing process, as well as professional earnestness, our company offers customers with superior services and various products, so every suggestion or special requirement from customers will be our development planning gist and each goal of them will be our service direction. The quality policy abided by in our company is that: quality and reputation shall always serve as our eternal pursuit. Therefore, we will always conform to the principle of perfect combination of honesty, reputation, quality, and service. What we offered to customers shall be our excellent products and distinguished services; our promises to customers shall be above anything else.



 

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Product Categories : DH Series Pellet Mill